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SUPPORTING SYSTEMS

Sand Reclamation System

Recover and condition used foundry sand for repeated production cycles.

Integrate sand collection, crushing, screening, separation, reclamation, cooling and storage into a closed-loop sand handling system.

  • Used Sand Recovery
  • Closed-Loop Handling
  • Configured Return Route

此处图片:Sand Reclamation System 闭环循环示意图,表现 Used Sand → Reclamation → Prepared Sand → Reuse 的循环关系;推荐比例:1:1 或 4:3

作用:第一眼表达旧砂回收再利用的系统逻辑

Used Sand → Reclamation → Reuse

01 / SYSTEM OVERVIEW

Turn Used Sand Back Into a Production Resource

A reclamation system connects collection, treatment, conditioning, storage and return so used foundry sand can be reviewed as part of a controlled production cycle.

Used sand is collected, treated, conditioned and returned to the foundry process through a visible loop.

Sand Type
Project dependent
Binder System
Project dependent
Reclamation Capacity
Customized
Return Route
Storage and reuse

02 / PROCESS WORKFLOW

Closed-Loop Process

Follow used sand through treatment and conditioning, then return prepared sand to the production cycle.

Reuse returns prepared sand to production. The final route is configured around the actual foundry process.

03 / CORE EQUIPMENT

Equipment that makes the system work as one route.

These equipment groups frame the project conversation. Final selection and quantities remain configured to the application.

04 / CONFIGURATION

System Architecture

The system is layered from collection and pre-treatment through reclamation, conditioning, storage, return and control.

  1. 01
    Sand CollectionHopper and return input
  2. 02
    Pre-treatmentCrushing · Screening · Separation
  3. 03
    ReclamationMechanical · Thermal where required
  4. 04
    Sand ConditioningCooling · Dust Removal
  5. 05
    Storage & ReturnSilo · Conveying
  6. 06
    ControlPLC · Sensors · Interlocks

05 / RECLAMATION METHODS

Choose the treatment method around the sand and binder system.

The reclamation method is selected according to sand type, binder system, required sand quality and project economics.

01 / METHOD

Mechanical Reclamation

Uses mechanical action to remove residual binder and contaminants from used sand.

02 / METHOD

Thermal Reclamation

Uses controlled heating to remove residual organic binder when required by the process.

06 / TECHNICAL DATA

Technical parameters remain project-configured.

Use these fields to structure a review. No fixed machine model, capacity or performance number is implied.

Sand TypeProject dependent
Binder SystemProject dependent
Reclamation CapacityCustomized
Reclamation MethodMechanical / Thermal / Combined
CoolingOptional / Integrated
Magnetic SeparationOptional / Integrated
Dust CollectionIntegrated / Optional
StorageCustomized
ConveyingCustomized
Control SystemPLC-based
LayoutCustomized

07 / CONFIGURATION INPUTS

Configured for Your Sand and Binder System

System configuration depends on the actual foundry process, sand type, binder system, target reclaimed-sand quality and available workshop space.

  • 01Sand Type
  • 02Binder Type
  • 03Used Sand Temperature
  • 04Required Throughput
  • 05Target Reclaimed Sand Quality
  • 06Available Workshop Space
  • 07Existing Sand Handling Equipment
WITHOUT RECLAMATION
New Sand Production Used Sand Disposal
WITH RECLAMATION
New Sand Production Used Sand Reclamation Reuse

08 / FAQ

Questions to settle before an engineering review.

Answers are structured around process scope, project inputs and system interfaces.

01What types of foundry sand can be reclaimed?

Suitability depends on the sand type, binder system, contaminants and the reclaimed sand quality required by the actual foundry process.

02What is the difference between mechanical and thermal reclamation?

Mechanical reclamation uses mechanical action, while thermal reclamation uses controlled heating when removal of residual organic binder is required.

03How is reclamation capacity determined?

Capacity is configured from current sand handling, sand type, binder system, required throughput and the planned return route.

04Can the system connect to existing sand handling equipment?

Existing collection, conveying, storage and reuse interfaces can be reviewed as part of system architecture.

05Is sand cooling required?

Cooling is selected according to used sand condition, storage requirements and the return-to-production process.

06How is dust removed from reclaimed sand?

Dust collection and fines removal are configured around the treatment stages and the required sand quality.

07What information is required to design a sand reclamation system?

Share sand type, binder type, current sand consumption, required capacity, existing equipment and available workshop space.

FINAL SYSTEM REVIEW

Planning a Sand Reclamation System?

Share your sand type, binder system, current sand consumption, required capacity and existing workshop layout. We can help define an appropriate reclamation system.

  • Please include the following information if available:
  • Sand type
  • Binder type
  • Current sand consumption
  • Existing workshop layout
Requirement → Configuration → ProposalRequest a System Proposal